EQUIPMENT SPECIFICATIONS

Dewatering Unit

Scope of Activity: Flocculation of water-based fluids

– Maximum Flow Rate: 140 gallons per minute

– Flocculation Method: Acid + Base / Poly Aluminum Chloride + Polyacrylamide

– Fluid Inlet and Outlet Size: 2 inches

– Maximum Operating Pressure: 10 bar (140 PSI)

– Material of Construction: ½ inch SS316L

– Thermal Insulation: Mineral wool

– Temperature Range: 5°C to 60°C

– Noise Level: 78 decibels

– Body Material: Aluminum

Filtration Unit

 

Scope of Activity: Filtration of solid particles in water-based fluids

– Weight: 4,800 kilograms

– Maximum Flow Rate: 400 gallons per minute

– Number of Plates: 60 to 75 plates

– Fluid Inlet and Outlet Size: 2 inches

– Maximum Operating Pressure: 10 bar (140 PSI)

– Maximum Particle Size: 5 millimeters

– Temperature Range: 5°C to 90°C

– Mesh Material: Polypropylene + Cellulose

– Body Material: ST-37 steel

Buffer Tanks

Scope of Activity: Storage of various fluids

– Dimensions (Length, Width, and Height): 11.5 × 2.5 × 2.5 meters

– Capacity: 450 barrels

– Wall Structure: Reinforced sheet metal with bending

– Body Material: ST-37 steel

– Body Thickness: 10 millimeters

– Protective Coating: Three-layer PU.

Storage Tank

– Scope of Activity: Mixing and storage of various fluids

– Dimensions (Length, Width, and Height): 2.5 × 2.5 × 2.5 meters

– Capacity: 100 barrels

– Wall Structure: Reinforced sheet metal with bending

– Body Material: ST-37 steel

– Protective Coating: Three-layer PU

Diaphragm Pump

-Scope of Activity: Pumping various fluids

– Weight: 25 kg

– Maximum Flow Rate: 568 liters per minute

– Pump Head: 84 meters

– Inlet and Outlet Size: 2 inches

– Maximum Operating Pressure: 8.4 bar (120 PSI)

– Air Inlet Size: ½ inch

– Maximum Particle Size: 6.8 millimeters

– Temperature Range: -5 to 107 degrees Celsius

– Noise Level:78 decibels

– Maximum Air Consumption: 4.9 cubic meters per minute

– Body Material: Aluminum

Centrifugal Pump

Scope of Activity: Light and semi-viscous fluids

-Dimensions (L × W × H):724 × 422 × 510 mm

-Rotating Part Material: GG-25 Cast Iron

-Shaft Material:  1.4021 Steel

-Maximum Capacity: 80 cubic meters per hour

-Pump Head (Discharge Height): 29 meters

-Fluid Inlet Size: 3 inches

-Fluid Outlet Size: 2 inches

-Fluid Temperature Range: -20°C to 110°C

-Input Power: Three-phase, 380/460 V, 50/60 Hz

-Motor Power: 22.5 kW

-Current Consumption: 37 Amps

Auger

-Scope of Activity: Drilling rig displacement

-Power:  15 kW

-Water Consumption: 15 liters per minute

-Displacement: Via a helical system

-Body Material: ST-37

-Blade Material: ST-52

-Voltage380/460 volts

Dryer Shaker

-Scope of Activity: drilling cuttings purification

-Movement Model: Linear, Elliptical

-Body Material:ST-52

-Number of Panels:4

-Maximum Capacity: 400 gallons per minute

-Blade Material: ST-52

-Voltage:380/460 volts

Laboratory Equipment

-Scope of Activity: Quality control testing

-Testing Method: Spectrophotometry

-Number of Tests: 200 tests

-Brand: Unico

-Model: 2150

-Country of Manufacture: USA

Caravan

-Scope of Activity:  Rest area, Office

-Number of Rooms:4

-Body Material:  ST-37

-Number of Air Conditioners:  3

-Length: 12 meters

-Thermal Insulation:  Rock wool

Electrical Panel

-Scope of Activity: Electricity

-Operating Voltage: 380-460 volts

-Number of Outputs:  22

-Body Material: ST-37

-Coating Type: Powder coating

-Brand of Internal Components: Hyundai

Wash Down Gun

-Scope of Operation: Cleaning of premises and equipment.

-Working Pressure:  200 bar.

-Water Consumption:  15 liters per minute.

-Mobility: Equipped with a wheeled system for easy transportation.

-Frequency:  50/60 Hz.

-Voltage:   380/460 volts.

 

Introduction

Giyah Chasb Group of Companies is a provider of integrated services in the construction and maintenance of solids control and drilling waste management systems. Recognizing the critical role of environmental health in everyday life, this company has committed to leveraging national expertise to conduct extensive research and develop innovative, scientific designs aligned with self-sufficiency policies and the needs of the oil industry. The company possesses the capability to manufacture and produce various specialized equipment for the oil and gas drilling industry.

 

In this endeavor, Giah Chasb Kish Company, utilizing the valuable experience of skilled Iranian specialists, has not only significantly contributed to job creation but also taken substantial steps towards environmental health by offering diverse environmental solutions and designs. The company’s vision is founded on quality, client satisfaction, and the enhancement of Iranian industry. The organization aspires to rely on its existing technical potential to create employment opportunities while making significant contributions to the advancement of the country’s oil industry.

Drilling Waste management

Today, one of the foremost concerns for employers in oil well drilling is the environmental damage caused by drilling rigs. These pollutants, primarily hydrocarbon or saline, are among the most hazardous contaminants, inflicting severe harm on environmental health and ecosystems. To mitigate these environmental impacts, it is essential to manage and control the generated waste using environmentally compatible methods, such as waste management systems for disposal. With the continued expansion of well drilling for hydrocarbon production and the increasing importance of environmental compliance across various industries, particularly in the oil sector, the demand for more advanced and efficient technologies to manage drilling waste has become more pressing than ever.

 

 

In this system, wastewater generated from the operation of drilling rigs is confined within isolated ponds, where it undergoes treatment. One of the primary contaminants in drilling operations is drilling fluid, which typically contains unwanted compounds such as heavy metals, salts, and hydrocarbons, with their concentrations varying significantly across different types of fluid. The advancements in the drilling industry, particularly concerning drilling fluid, its components, and fluid treatment equipment, have introduced a wide variety of changes. These efforts include the replacement of environmentally friendly materials and the reformulation of these substances to ensure biodegradability and the absence of harmful effects, which are central concerns for achieving an efficient drilling waste management system.

 

The cuttings produced from drilling and the solids discharged from the solids control equipment, if left within the system, can cause numerous issues in the performance of the drilling mud and lead to significant environmental damage. Drilling fluid, which plays a crucial role in accelerating and optimizing the drilling process, consists of various components such as gelling agents, anti-clay additives, and etc., if waste management methods are not employed, these components can have detrimental effects on the environment?

 

If drilling fluid and the waste generated from drilling are not properly managed, they can not only impose significant costs on the oil industry but also become a major source of pollution at the drilling site. 

 

Drilling fluid waste management refers to a comprehensive and systematic set of regulations for controlling the production, storage, collection, transportation, processing, and disposal of waste materials, in accordance with the best principles of public health, economics, resource conservation, and other environmental requirements. This management system is aligned with the four principles of Reduction, Reuse, Recycling, and Recovery (4Rs), ensuring that by the end of drilling operations, no drilling mud or cuttings are left around the well.

Equipment and machinery requirements

Equipment

No.

Description

Quantity

Unit

Remarks

1

Filtration unit

1

Unit

 

2

Dewatering unit

1

Unit

 

3

Caravan

1

Unit

 

4

Auger

1

Unit

 

5

Dryer shaker

1

Unit

 

6

Buffer tanks

2

Unit

Equipped with AIS and mixer

7

Transfer Pump Package

1

Set

Includes 2 fluid pumps, 2 diaphragm pumps, and 3 submersible pumps

8

Car Wash Unit

2

Unit

 

9

Electrical Panel

1

Unit

 

10

Laboratory Equipment

1

Set

 

Personnel

No.

Description

Quantity

Unit

Remarks

1

Drilling Waste Management specialists

1

Person

 

2

Drilling Waste Management Technician

1

Person

 

3

Drilling Waste Management Assistant Technician

3

Person

 

Machinery

No.

Description

Quantity

Unit

Remarks

1

Dump Truck

1

Unit

 

2

Loader

1

Unit

 

3

16000liter Tanker Truck

1

Unit

 

4

Excavator

1

Unit

 

Chemicals

No.

Description

Quantity

Unit

Remarks

1

Cement

 

 

 

2

Sodium Silicate

 

 

 

3

Lime

 

 

 

4

Poly Aluminum Chloride

 

 

 

5

Poly Acryl Amid

 

 

 

6

Caustic Soda

 

 

 

7

Soda Ash

 

 

 

Waste management pits

Waste Pit​

This pit in the project has a capacity of 800 cubic meters. Throughout the operation, all surface water resulting from the activities of the equipment is directed to this pit via channels and then recycled back into the consumption cycle.

Corral

The Corral is a designated area with limited capacity where all drilling cuttings and byproducts from the treatment equipment are collected. The Corral for this well has a capacity of 400 cubic meters.

Treatment Area

The Treatment Area is a confined space where the cuttings are stabilized and loaded. The capacity of this area for this well is 300 cubic meters.